COMPRO U3 - START UP GUIDE User Manual

FIXTURLASER ALIGNMENT SYSTEM USER'S MANUAL

INTRODUCTION Congratulations to your choice of a Fixturlaser® Alignment system. We hope that this system will fulfill all your expectations, and we k

Open Application Set-up. Confirm the measurement when all measurement points are registered. (After this no more measurement points can be

To delete all references, touch three times at the same point. 100

Summary screen Summary screen showing Y- and X-diagram Summary screen showing Y-diagram Go to the detailed diagram. Go to the list of measurement

List of measurement points List screen I Add or change comment. Scroll function. Changes to scroll icons. Scroll one point to the up/dow

Detailed diagram Detailed screen showing Y- and X-diagram Detailed screen showing Y-diagram Add or change comment. Align a measurement po

The detailed screen shows a curve over a limited number of the measurement points at a time. The measurement point number, Y-and X-values and eventua

Alignment of measurement point When alignment of measurement point is selected, the measurement point alignment screen is shown. The actual values fo

STRAIGHTNESS WITH ROTATIONAL CENTER AS REFERENCE (ROTATE LASER TRANSMITTER) For complete description see also standard straightness. Coarse centring

180 o. By o adjusting the angle of the laser beam the diameter of the projected circle decreases until the beam creates a spot. 7. Adjust the recei

Measurement point registration Using this method, the procedure at every measurement point is made in three steps. A symbol indicates selected method

OVERVIEW OF APPLICATIONS This is an overview of all the applications in the Fixturlaser® Alignment Systems. Which ones that are included depend on wh

2. Rotate the laser transmitter 180 o (in level). Register the values in the position after rotation. 3. Register the measurement point. Touch

STRAIGHTNESS WITH CENTER OF BORE AS REFERENCE (ROTATE RECEIVER) For complete description see also standard straightness. Coarse adjustment 1. Locat

Measurement point registration Using this method, the procedure at every measurement point is made in three steps. A symbol indicates selected method

2. Rotate the receiver 180o (in level). Register the values in the position after rotation. Halving. 3. Register the measurement point. Touc

STRAIGHTNESS WITH MULTIPOINT For complete description see also standard straightness. Coarse adjustment 1. Place the receiver at the first bore with

Measurement point registration Using the Multipoint method, the procedure at every measurement point is made in a sub-screen. For complete measuremen

2. Rotate the receiver to another appropriate position. Register the values at this position. Repeat step 2 for at least one more position. 3.

5. When the Multipoint measurement is confirmed a list of the values at each position is shown. With this list it is possible to check that the posi

STRAIGHTNESS WITH CENTRE OF TUBE AS REFERENCE For complete description see also standard straightness. Introduction The purpose of the measurement is

Mounting of the laser transmitter T110 (or T111) to a four jaw chuck Align the laser roughly before mounting. Mount the T110 (or T111) to the adapter

 Rectangular plane  Circular plane  Roll Parallelism  Receiver Display  Real Time Data Transfer  Memory Manager  System Set-up OVERVI

Coarse adjustment of the laser beam In order for the laser beam to hit within the detector surface during the entire measurement the laser beam is co

Zeroing of centerpoint Using the method with zeroing of centerpoint, the center of the measurement object is set to zero (reference). (Other referenc

3. If desired, the centerpoint can be re-measured. Re-measuring of centerpoint. Confirm zeroing of centerpoint. Press the OK-icon. 121

Measurement point registration with rotation of laser transmitter at every point For complete measurement procedure see also standard straightness. 1

3. Register the measurement point. Touch the register icon. 4. Move the target/receiver to measurement point 2 and rotate the laser transmitter

STRAIGHTNESS WITH ARC ANGLE For complete description see also standard straightness. Note: Equal distances between measurement points is default. Do

Placing of the fixtures for the probe Magnetic Turbine Fixture Probe guide Coarse adjustment 1. Place the laser transmitter as close as possible

the micrometer screws on the laser transmitter to get it in the center of the second reference bore. Use a tape measure to get the beam into the cen

Measurement point registration Using the Arc Angle method, the procedure at every measurement point is made in a sub-screen. For a complete measureme

Register the values at the 1st position, by touching the icon for registration of positions in the Arc Angle method. 2. Rotate the receiver to a

OVERVIEW OF EQUIPMENT This is an overview of all the main equipment in the Fixturlaser® Alignment Systems. Which parts that are included depend on wh

3. Rotate the receiver to the 3rd appropriate position. (Minimum angle between positions is 30 degrees). Register the values at the 3rd posi

4. Confirm the Arc Angle measurement with the 3 readings. Touch the OK-icon. 5. When the Arc Angle measurement is confirmed, a list of the value

DOCUMENTATION There are three possibilities to document the measurement. Save the measurement in the system memory. When a measurement is saved in

FLATNESS MEASUREMENT INTRODUCTION In the Flatness Measurement program a laser plane is used as reference. The deviation in distance between the laser

MOUNTING INSTRUCTION Mounting of the laser transmitter T210 The T210 can either be mounted on a magnetic base or on a tripod. When using the magnetic

Mounting of the receiver R210 The R210 is mounted on the magnetic base with spirit level together with the receiver adapter and the rods Mount the R2

START THE PROGRAM Start the program by touching the Flatness Measurement icon in the Main Menu. When the program is opened the configuration screen

Sampling time Sets the time (in seconds) used to collect calculation base for measurement values. Select between 1 and 99 seconds. Screen filter Se

Contrast Touching respectively on each side of the symbol increases and decreases the screen contrast. Backlight Turns on and off the screen bac

SAFETY AND CARE POWER SUPPLY Fixturlaser Alignment Systems are powered by four alkaline batteries, size LR 20, in the display unit or by the optiona

CONFIGURATION In the Flatness Measurement program you can select between rectangular and circular configuration. Configuration screen – rectangular

Rectangular configuration Up to 11 x 11 points can be measured. Number of points is selected by entering distances. Equal distances can easily be ent

COARSE ADJUSTMENT - WHEN USING 3 REFERENCE POINTS Position the laser transmitter at one end of the measurement object, on the object or on a tripod.

REPEATABILITY TEST Before starting the flatness measurement it is recommendable to perform a repeatability test. See the chapter Repeatability Test.

MEASUREMENT POINT REGISTRATION The measurement screen shows a part of the plane (max 5 x 7 points in a rectangular plane and a circle in a circular p

Go to the summary screen. Sub-screen for measurement point registration Position the receiver at the measurement point and remove the target. Add

Selecting reference points Reference points are selected in the sub-screen. Select as reference point. Delete all reference points. Confirm. If

SUMMARY SCREEN Summary screen - rectangular Summary screen - circular The summary screen shows all the measurent points in a diagram with symbols s

LIST OF MEASUREMENT POINTS List screen - rectangular List screen - circular The list screen shows all the measurement points in a list with distan

DETAILED SCREEN Detailed screen - rectangular Detailed screen - circular The detailed screen shows a part of the plane (max 5 x 7 points in a recta

SAFETY Fixturlaser Alignment Systems use laser diodes with a power output of < 1,0 mW. The laser classification is Class 2 which is considered saf

EVALUATION OF MEASUREMENT RESULT The result is presented in relation to selected references. The direction is depending on how the receiver is placed

Touch the register icon. Touch OK to confirm adjusted value. The program returns to the detailed screen with the adjusted value. Note: Dependin

DOCUMENTATION There are three possibilities to document the measurement. Save the measurement in the system memory. When a measurement is saved it

ROLL PARALLELISM INTRODUCTION The principle of roll parallelism measurement is to select a reference and measure each roll in relation to this refere

MOUNTING INSTRUCTION Mounting of the lasertransmitter T220 The T220 is mounted on one of the tripods together with the Slide Table and the Angular Br

Mounting of the Angular Prism You will need to mount the Slide Table and the Angular Bracket before you mount the Angular Prism. Attach the two long

Mounting of the Datum Mark Pick-Up Fixture The Detector Probe Guide is mounted as in the picture using the short Rods. Use the supplied tool to tight

Mounting of the Magnet Base Fixture Mounting of the Roll fixture 157

COARSE ADJUSTMENT The first thing you will need to do in a roll parallelism measurement is to line up the laser beam parallel to a reference. It is n

15

Coarse adjustment Fine adjustment Z axis Y axis X axis Aim the laser beam to the center of reflecting tape on the closest Datum Mark Pick-Up Fixtur

START THE PROGRAM Start the program by touching the Roll Parallelism icon in the Main Menu. Go to the Application Set-up for settings. APPLICAT

Screen filter Sets the screen filter on a scale from 0 to 10 where 0 is disabled and 10 is maximum filtration. This slows down the update frequency

Confirmation Confirms made selections and returns to the application program. 162

ESTABLISHING THE REFERENCE . Select Reference line in the Roll Parallelism Program The screen displays a top view of your working area with three

Mount the Detector unit on one of the floor fixtures. Note that the cable connection must be pointing upwards. Turn the T220 turret until the laser b

. The reference screen with one point measured The reference screen with both points measured. The reference is now established and measurement of

SETTING UP THE ANGULAR PRISM Before the centering process can start the laser beam has to be leveled. The easiest way to achieve this is to use the t

Coarse centring and collimating of the Angular Prism Uncover the mirror by removing the Prism Turret. Coarsely adjust the Angular Prism adjusting the

Fine centering of the Angular Prism Attach the FD15 (the centering Detector) on the Angular Prism turret and turn on its power. The LED flashes green

TREATMENT AND CARE The Fixturlaser Alignment System has been developed for industrial use and is sealed against water and dust in accordance with IP6

ROLL MEASUREMENT Select Roll measurement in the Roll Parallelism Program. The screen shows the roll viewed from the driver’s side. Touch the ID ico

Move the Detector to the second measurement point, adjust the angle, direct the beam and touch the Detector icon on the screen. The deviation is n

Manual entry of measurement values Sometimes it is impossible to measure a roll with the Detector. In those cases it can be necessary to enter the va

SUMMARY SCREEN The Summary Screen is updated as new rolls are measured. To the right of the most recently measured roll there is a new symbol for r

Save the measurement. See Memory Manager. Print a screen dump. Exit from the program. CHECK THE REFERENCE LINE To ensure yourself that the T

ALIGNMENT Touch the Roll ID of the roll you want to align in the Summary Screen. Touch the re-measure icon. Position the Detector on the measureme

DOCUMENTATION There are three possibilities to document the measurement. Save the measurement in the system memory. When a measurement is saved it

RECEIVER DISPLAY INTRODUCTION In the Receiver Display program the screen displays the values from the connected receiver(s). The values can be treate

Screen filter Sets the screen filter on a scale from 0 to 10 where 0 is disabled and 10 is maximum filtration. This slows down the update frequency

THE TOUCH SCREEN INTERFACE A touch screen is, as it says, touch sensitive. A light touch of your fingertip on the displayed icon activates the icon’s

RAW DATA The screen displays the raw data from the receiver(s). If any value is missing ----- is shown. The inclinometer display shows the TD-M posit

FUNCTIONS I R-210 connected TD-M & TD-S connected Read and freeze values with the selected sampling time. Zero the values. Half the values

RESUME FUNCTION The program is supported by a resume function, which stores all the necessary data temporarily. The resume function enters when the s

REAL TIME DATA TRANSFER This program sends the data from the receiver units to the serial port. The information displayed on the screen is what is se

MEMORY MANAGER GENERAL FUNCTIONS Touching the Memory Manager icon from the Main Menu starts the Memory Manager. The Memory Manager screen displays a

Select the measurement to add or change label on. Touch the label icon. The alphanumerical keypad is displayed. Enter the new label and touch OK. Co

Touch the delete icon and then the delete all measurements icon in the confirmation box. Confirm by touching the same icon an extra time. Exit To

REVIEWING AN OL2R MEASUREMENT Touch the measurement in the list and then touch the rewieving icon. The appearing screen displays the compensation

CALIBRATING THE TOUCH SCREEN To get the touch screen to respond correctly to the icons on the display it might be necessary to recalibrate it from ti

REVIEWING A SHAFT ALIGNMENT MEASUREMENT FOR A VERTICAL MACHINE Touch the measurement in the list and then touch the rewieving icon. The appearing scr

REVIEWING A SHAFT ALIGNMENT MEASUREMENT FOR A MACHINE TRAIN Touch the measurement in the list and then touch the rewieving icon. The appearing screen

The appearing screen displays all information about the measurement including time and date. REVIEWING A 2-AXES STRAIGHTNESS MEASUREMENT Touch

In the list of measurement points you can add/change comments. Use the scroll function to scroll up/down. Touching the print icon will print the

Tip: Print the summary screen first and then the list to get a good documentation. Note: Made changes will not be saved when you exit from the m

In the list of measurement points you can add/change comments. Use the arrow icons to scroll. Touching the print icon will print the whole

Tip: Print the summary screen first and then the list to get a good documentation. Note: Made changes will not be saved when you exit from the

Note: Made changes will not be saved when you exit from the measurement. 196

SYSTEM SET-UP The System Set-up menu includes settings that are common for all applications. The version number of the program is also found at the t

Factory settings Resets all selections to factory settings, also in the Application Set-ups. General factory settings Measurement unit: mm A

Introduction ... 9 Overview of Applications ...

THE PROGRAMS (MAIN MENU) A Fixturlaser® Alignment System is provided with different programs for specific purposes. The programs included depend on w

Factory settings in geometrical measurements Straightness method: Standard straightness Straightness diagram: YX Flatness plane: Rectangular Flatne

REPEATABILITY TEST Before starting the measurement it is recomendable to perform a repeatability test to set the correct sampling time. With correct

PROCEDURE Select sampling time. Start analysing. Touch the Repeatability test icon During the test an hour-glass is shown. The number of readi

A screen dump can be printed by touching the print icon. Exit by touching the exit icon. 203

SOFTCHECK™ A soft foot condition needs to be corrected before any alignment takes place. If not, the measurement result will be of no value. It is mo

Select a bolt of your choice by touching its icon. Loosen the bolt fully and then tighten it firmly. Preferably with a dynamometric wrench. The mea

THERMAL OFFSET Most machines develop a certain amount of heat while running. In the best case both the driving and the driven machine are affected eq

Feet values Touch the feet icon at the Stationary or the Movable machine. Touch the foot value boxes. Enter the foot values in mm or mils according

. Main Menu – example Battery indicator Showing the voltage level of the batteries or a symbol for external power when this is in use. Contr

If required you can change to the horisontal view for entering of compensation values. Touch OK. The entered values are now pre-set and the shaft a

STATIC FEET SELECTION In some cases the machine that is displayed as the moveable machine is not move- able, or just some of the feet of the moveable

Switch to horizontal/vertical view if necessary by touching the switch view icons. Different feet to lock can be selected by first unlocking t

TOLERANCE TABLE Alignment tolerances depend to a large extent on the speed of rotation of the shafts. Machine alignment should be carried out to with

EXPORT FUNCTION With the Export function it is possible to transfer stored measurements to a computer. The description below covers how to export usi

The measurements are now available as a text file in the computer, example capture.txt. OPEN TEXTFILE IN WORD Open text file, example capture.txt. OP

FIXTURLASER® DU30 DISPLAY UNIT PART NO: 1-0622 Display unit with touch screen. Technical specification Display type 6” EL monochrome VGA Housing

SHAFT ALIGNMENT HORIZONTAL MACHINES INTRODUCTION Shaft alignment: Correction of the relative position of two machines that are connected, such as a m

SYSTEM PRINTER POWER ON When turning the power on, the printer performs internal tests and initialisations. When the tests are completed the printing

Paper feed When the printer is on, keep the button down to advance the paper. CONFIGURATION DIP SWITCHES Your printer has 8 switches located in the b

Matrix 8 x 8 and 12 x 8 Buffer memory 32KB Interface Serial RS232C. 1200, 2400, 4800, 9600 bauds. Paper roll Type Thermal black printing Width 11

4 CTS Reserved 5 TXD Data transmission 6 Option Power REPLACEMENT OF PAPER ROLL 222

FIXTURLASER TD-M 10 & TD-S 10 TRANSMITTER/DETECTOR TD-M 10 PART NO: 1-0620 Unit with laser transmitter of diode type and detector. Technical spe

TRANSMITTER/DETECTOR TD-S 10 PART NO: 1-0621 Unit with laser transmitter of diode type and detector. Technical specification Laser class Class 2

FIXTURLASER TD-M 100 & TD-S 100 TRANSMITTER/DETECTOR TD-M 100 PART NO: 1-0201 Unit with laser transmitter of diode type, 1-axis detector and incl

TRANSMITTER/DETECTOR TD-S 100 PART NO: 1-0202 Unit with laser transmitter of diode type and 1-axis detector. Technical specification Laser class

FIXTURLASER T110 LASER TRANSMITTER PART NO: 1-0390 Battery charged laser transmitter of diode type with built-in micrometer screws for adjustment of

MOUNTING Attach the V-block fixtures on the shafts of the measurement object, one on each side of the coupling. Tighten the tension screws firmly, al

FIXTURLASER T111 LASER TRANSMITTER PART NO: 1-0285 Laser transmitter of diode type with built-in micrometer screws for adjustment of the laser beam

FIXTURLASER T210 LASER TRANSMITTER PART NO: 1-0391 Battery charged laser transmitter of diode type. The laser transmitter has a built-in angular pris

232

CALIBRATION OF THE SPIRIT LEVELS Position the T210 on a table with flat surface which is in level within 0,2 mm/m in both directions. Mark two positi

The value at 9 should be the same (within 0,2 mm/m) as at 4 if the level for this axis is correctly adjusted. Any difference is divided by two and th

FIXTURLASER T220 LASER TRANSMITTER PART NO: 1-0289 Battery charged laser transmitter of diode type with built-in spirit levels and an angular prism.

Dimensions 175 x 175 x 115 mm Weight 3500 g The built-in angular prism works as shown at left. The incoming laser beam is deflected 90° ±0,02

Turret with built-in angular prism. Laser apertures. Horizontal spirit levels with adjustment screws. Protractor with 15° increment. Vertical spir

CALIBRATION OF THE SPIRIT LEVELS Position the T220 on a table with flat surface which is in level within 0,02 mm/m in both directions. Mark two posit

Extension Fixtures (optional in some systems) The extension fixtures are used together with either the V-block fixtures or the magnet bases. If t

Adjust to the R value using the micrometer screws. Check the zeroing, zero again and re-adjust to R if necessary. Zero the level with the tool. Tur

FIXTURLASER R210 RECEIVER PART NO: 1-0258 Receiver with 2-axes detector. Technical specification Measuring distance 20 mm to 20 m Detector area 2

FIXTURLASER R221 RECEIVER PART NO: 1-0649 Receiver with 2-axes detector and inclinometer. Technical specification Measuring distance 20 mm to 20 m

FIXTURLASER AP200 ANGULAR PRISM PART NO: 1-0243 The angular prism is used for measurement of perpendicularity and parallelism together with a laser

ANGULAR PRISM WHEN THE PRISM TURRET IS REMOVED 1. Y-adjustment (slide). 2. X-adjustment (slide). 3. Mirror. 4. Angular adjustment (tilt). 5. Rotati

FIXTURLASER FD15 POSITIONING DETECTOR PART NO: 1-0244 Battery powered detector for mounting on the Angular prism. The detector indicates the position

THE ELEVATION ERROR When using an angular prism, the built in prism deflects the beam 90° unregarding the angle of incidence, whitin certain limits.

PRE-ALIGNMENT FUNCTIONS In the efforts to obtain the best possible conditions for a shaft alignment it is necessary to check whether the shafts are b

DELTA FIXTURETM SYSTEM DESCRIPTION The Delta FixtureTM equipment is a flexible standard system for measurements on inside diameters. Together with t

ASSEMBLY One fixture consists of different parts that has to be assembled before the measurement procedure can start. In the carrying case you will f

CENTRELINE MEASUREMENT Definition of centreline measurement Centerline measurements is performed by determination of the measurement object’s diamete

REF 2 MP 3 MP 2 MP 1 REF 1 Procedure Setup of T110/T111 with magnet bases 1. Position the Delta FixtureTM equipment with the laser transmitt

Measuring Read more in the Advanced Straightness Measurement chapter. 6. Move the fixture with the detector to the first bearing journal and positio

STRAIGHTNESS MEASUREMENT Definition of straightness measurement Straightness measurement is performed with two zero points on the measurement object.

Mounting on journal. Follow the procedure from step 7. REF 2 MP 3 MP 2 MP 1 REF 1 Procedure Setup of T110/T111 with magnet bases 1. Positio

4. Turn the fixture with the detector 180º, , read and halve the values on the display box. 5. Move the fixture with the T110/T111 by deactivating

OFFSET MEASUREMENT TO ROTATION LINE Definition of offset measurements In applications where the reference is positioned apart from the measurement ob

adjust the laser beam with the adjustment screws on the T110/T111 until the displayed values are 0. Repeat the steps 2-6 until the laser beam is cent

START THE PROGRAM Start the program by touching the Horizontal Shaft Alignment icon in the Main Menu. Go to the Application Set-up for selecting me

WARNING LABELS TD-M unit, rear TD-M unit, front TD-S unit, rear TD-S unit, front TD-units, inside 259

T110 & T111 T210, rear T210, front when no prism T210, front of prism 260

T220, underneath T220, at prism T220, around prism 261

WARRANTY REGISTRATION CARD Product Serial no. Product Serial no. DU # # TD-M # # TD-S # # T- # # R- # # Company Address 

265

Publication No. P-0154-GB Preliminary 2nd edition, January 2004 Copyright 2004 Fixturlaser AB, Mölndal, Sweden All rights res

Screen filter From 0 to 10, where 0 is filter off and 10 is max filter. This slows down the update frequency of the screen values without reducing t

MEASUREMENT METHODS In the Horizontal Shaft Alignment program there are two different ways to measure, the Clock method or the Tripoint™ method. Sele

2. Stand by the machine to be adjusted facing the stationary machine. 3. Rotate the shafts to the 12 o’clock position, using the inclinometer di

Measuring OL2R ...46 Shaft Alignment with OL2R...

4. By using the inclinometer display, rotate the TD-units to the 9 o’clock position. Slide open the targets, wait until the TD-values appear, and to

6. Rotate the shafts to the 12 o’clock position and touch the 12 o’clock icon. The screen now displays the current vertical position. Re-measu

EvaluaThe angle and offset values are used to determine the alignment quality. These values are compared to alignment tolerances to determine whether

Alignment (Clock method) both parallel and angular Adjust the machine vertically until the values foralignment are within tolerances required. ot

TRIPOINT METHOD When shafts have a limited rotation or can only be rotated in one direction. Select the Tripoint™ method in the Application Set-up.

ntre of the targets using the blue adjustment Adjust the lasers to the cescrews. Touch the register icon. This registers the first reading.

Rotate the shafts to the next desired position. The shafts have to be rotated ess over a minimum of 30°. The Register icon is not shown if the rotati

If the shafts are rotated to a position where the TD-units are NOT positioned in the 12/6 o’clock or 9/3 o’clock position, the values are displayed

Alignment (Tripoint™) Real time adjustment is only available at 12 and 6 o’clock position for vertiadjustment and 3 and 9 o’clock position for horizo

Rotate the shafts back to the 12 or 6 o’clock position, touch the change at the machine lies within the required real is sing the re-measure icon. v

Alignment ...78 Documentation...

DOCUMENTATION There are three possibilities to document the measurement. measurement is saved in Shaft Alignment for Horizontal Machines it is the m

SHAFT ALIGNMENT WITH OL2R INTRODUCTION Illustration 1The OL2R fixtures With the Shaft Alignment with OL2R program it is possible to measure thermal g

APPLICATION SET-UP Settings unique for this application can be made in the Application Set-up. Which functions that are available depend on which sys

Tolerance table Displays a table with most often used tolerances. Metric or Imperial display depending on settings for displayed units. Contrast To

the fixture. Adjust the fixture so that the laser is shining on the centre of the target on the other OL2R bracket (the TD-M should not be in place).

the centre of the target on the TD-S. Adjust the bottom thumbwheel on the TD-S until the beam is precisely on the TD-M target. Check the set-up by

MEASURING OL2R Important Note :Make sure that all safety equipment is fully mounted on the machine before starting the measurements. Cables must be a

Hot condition Using the spirit levels on the OL2R-fixtures rotate the TD-units to the 9 o’clock position. Touch the 9 o’clock icon. Using the spiri

When the Hot Condition measurement is accomplished the result for Hot Condition is shown. Re-measure Hot Condition. Go to Cold Condition. Ope

Mounting Instruction... 134 Start the Program...

Cold condition Using the spirit levels on the OL2R-fixtures and rotate the TD-units to the 9 o’clock position. Touch the 9 o’clock icon. Using the

When the Cold Condition measurement is accomplished the result for Cold Condition is shown. Re-measure Cold Condition. Go to Hot Condition. O

SHAFT ALIGNMENT WITH OL2R When both Hot Condition and Cold Condition are measured and the OL2R- measurement is confirmed the difference between Hot a

Resume Function The Shaft Alignment program with OL2R is supported by a resume function, which stores all the necessary data temporarily. The resume

SHAFT ALIGNMENT VERTICAL MACHINES INTRODUCTION & MOUNTING See Shaft Alignment Horizontal Machines. START THE PROGRAM Start the program by touchi

Repeatability Test Starts the sub-function for repeatability test. Tolerance table Displays a table with most often used tolerances. Metric or Impe

MEASUREMENT PROCEDURE Settings unique for this application can be made in the Application Set-up. Which functions that are available depend on which

Position yourself at the position that corresponds to 6 o’clock where it is easiest to turn the shafts through 180°. Set the TD units so that they ar

Turn the shafts 180° to the 3 o’clock position. Touch the 3 o’clock icon to register the reading. The displayed values show the current position of t

Rotate the shafts to the 12 o’clock position and touch the 12 o’clock icon. The displayed values show the current position of the machine in the 12 t

Resume Function... 175 Receiver Display ...

ALIGNMENT Adjust the angular error by adding shims under the bolts. (Negative bolt value means that shims should be added.) The first bolt value corr

DOCUMENTATION There are three possibilities to document the measurement. Save the measurement in the system memory. When a measurement is saved in S

SHAFT ALIGNMENT CARDAN SHAFTS INTRODUCTION Cardan Shafts, or offset mounted machines, need to be aligned just as much as an ordinary mounted machine.

centre, mount the revolving bracket as in 7c or with the chain fixture. Use the extension fixture and the rods. If the movable machine does not hav

APPLICATION SET-UP Settings unique for this application can be made in the Application Set-up. Which functions that are available depend on which sys

Backlight Turns on and off the screen backlight. Confirmation Confirms made selections and returns to the application program. 64

COARSE ADJUSTMENT Mount the TD-M unit on the moveable machine and the TD-S unit on the stationary machine. To ensure that the laser will hit the t

Slide the TD-S unit above the target and slide down the TD-M unit in position in front of the target plate Turn the TD-M unit vertically (or hor

MEASUREMENT PROCEDURE The screen shows the movable machine. The grey areas are data entry fields. Measure the distance A. Touch the A field and en

Rotate the TD-units to the 12 o’clock position, using the spirit levels on the TD rotating brackets. The led on the TD-M unit turns from flashing gr

Procedure ... 211 Tolerance Table...

Using the spirit level in the cardan fixture, rotate the shafts to the 3 o’clock position and touch the 3 o’clock icon. The screen now displays the

ALIGNMENT Adjust the machine until the values for angular alignment are within tolerances required. Rotate the TD-units to the 3 o’clock position, to

DOCUMENTATION There are three possibilities to document the measurement. Save the measurement in the system memory. When a measurement is saved in S

MACHINE TRAIN ALIGNMENT INTRODUCTION A machine train is three or more units with rotating shafts connected to each other with couplings, i.e. driving

Touch the coupling icon corresponding to the first coupling to measure. Each coupling is measured in the same way as in the Horizontal Shaft Align

APPLICATION SET-UP Settings unique for this application can be made in the Application Set-up. Which functions that are available depend on which sys

Confirmation Confirms made selections and returns to the application program. 76

MEASUREMENT RESULT When the last coupling is measured and the final touch on the OK icon is made the result is displayed. The screen displays the mea

ALIGNMENT After you have decided which machine to use as a reference, you use the Horizontal Shaft Alignment program to align the machine. DOCUMENTAT

Laser Transmitter Part no: 1-0285 ... 229 Fixturlaser T210 ...

BASIC STRAIGHTNESS MEASUREMENT INTRODUCTION In the Basic Straightness Measurement program the laser beam is used as reference. The deviation in dista

Distance Select between equal or individual distance. Scale Select between automatic or fix scale. Repeatability Test Starts the sub-functio

81

REPEATABILITY TEST Before starting the straightness measurement it is recommendable to perform a repeatability test. See the chapter Repeatability T

2. Move the Detector to the second measurement point, check that the angle values is the same as at the previous measurement point and touch the re

4. When registering of all measurement points are accomplished you can touch the point on the screen that you want to use as a reference point toget

DOCUMENTATION There are three possibilities to document the measurement. Save the measurement in the system memory. When a measurement is saved in B

ADVANCED STRAIGHTNESS MEASUREMENT INTRODUCTION In the Advanced Straightness Measurement program straightness can be measured in two axes. The laser b

Straightness with Multipoint. The laser beam is set roughly parallel to a center line. Two points are used as references. The receiver is placed i

8

MOUNTING INSTRUCTION Mounting of the laser transmitter T111 (or T110) The T111 (or T110) is mounted on the magnetic base together with the rod adapte

Mounting of the laser transmitter T220 The T220 can either be mounted on a magnetic base together with the angular bracket or be mount Mount the ang

START THE PROGRAM Start the program by touching the Advanced Straightness Measurement icon in the Main Menu. When the program is opened the measurem

APPLICATION SET-UP Settings unique for this application can be made in the Application Set-up. Which functions that are available depend on which sys

Distance Select between equal or individual distance between measurement points. Equal distance is default. Scale Select between automatic or f

Confirmation Confirms made selections and returns to the application program. Application Setup page 2 94

STANDARD STRAIGHTNESS Coarse adjustment Position the laser transmitter at one end of the measurement object, on the object or on a tripod. Position t

Repeatability test Before starting the straightness measurement it is recommendable to perform a repeatability test. See the chapter Repeatability T

Move the receiver to the second measurement point. Enter the distance between the first and the second measurement point by touching the distance i

Measurement screen Measurement screen showing Y- and X-diagram Measurement screen showing Y-diagram Add or change comment. Register a mea