COMPRO X100 - START UP GUIDE Operations Instructions

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Contents
1 Introduction
3
1.1.1 Copyright, Limitation of Liability and Revision Rights 4
1.1.2 Approvals 4
1.1.3 Symbols 4
1.1.4 Abbreviations 5
1.1.6 Definitions 6
2 How to Programme
10
2.1 Local Control Panel
10
2.1.1 How to Operate Graphical LCP (GLCP) 10
2.1.2 How to Operate Numeric LCP (NLCP) 14
2.1.5 Quick Menu Mode 16
2.1.6 Function Set-ups 19
2.1.7 Main Menu Mode 22
3 Parameter Description
25
3.1 Parameter Selection
25
3.1.1 Main Menu Structure 25
3.2 Main Menu - Operation and Display - Group 0
26
3.3 Main Menu - Load and Motor - Group 1
38
3.4 Main Menu - Brakes - Group 2
46
3.5 Main Menu - Reference/Ramps - Group 3
48
3.6 Main Menu - Limits/Warnings - Group 4
54
3.7 Main Menu - Digital In/Out - Group 5
58
3.8 Main Menu - Analog In/Out - Group 6
69
3.9 Main Menu - Communications and Options - Group 8
75
3.10 Main Menu - Profibus - Group 9
83
3.11 Main Menu - CAN Fieldbus - Group 10
88
3.12 Main Menu - LonWorks - Group 11
91
3.13 Main Menu - Smart Logic - Group 13
92
3.14 Main Menu - Special Functions -Group 14
102
3.14.3 14-11 Mains Voltage at Mains Fault 103
3.15 Main Menu - Drive Information - Group 15
108
3.16 Main Menu - Data Readouts - Group 16
113
3.17 Main Menu - Data Readouts 2 - Group 18
119
3.18 Main Menu - FC Closed Loop - Group 20
121
3.19 Main Menu - Extended Closed Loop - Group 21
132
3.20 Main Menu - Application Functions - Group 22
139
3.21 Main Menu - Time-based Functions - Group 23
151
3.22 Main Menu - Application Functions 2 - Group 24
161
Contents
VLT
®
HVAC Drive Programming Guide
MG.11.CA.02 - VLT
®
is a registered Danfoss trademark 1
Page view 0
1 2 3 4 5 6 ... 230 231

Summary of Contents

Page 1 - 3 Parameter Description

Contents1 Introduction31.1.1 Copyright, Limitation of Liability and Revision Rights 41.1.2 Approvals 41.1.3 Symbols 41.1.4 Abbreviations 51.1.6 Defi

Page 2

2How to Programme2.1 Local Control Panel2.1.1 How to Operate Graphical LCP (GLCP)The following instructions are valid for the GLCP (LCP 102).The GLCP

Page 3

13-44 Logic Rule Boolean 3Array [6]Option: Function:[78] Digital Input x30 4[80] No Flow[81] Dry Pump[82] End of Curve[83] Broken Belt[90] ECB Drive

Page 4 - 1.1.3 Symbols

13-52 SL Controller ActionArray [20]Option: Function:Select the action corresponding to theSLC event. Actions are executed whenthe corresponding even

Page 5 - 1.1.4 Abbreviations

13-52 SL Controller ActionArray [20]Option: Function:[90] Set ECB BypassMode[91] Set ECB DriveMode[100] Reset Alarms3.14 Main Menu - Special Function

Page 6 - 1.1.6 Definitions

Illustration 3.2: Controlled Ramp down - short mainsfailure. Ramping down to stop followed by ramping up toreference.Illustration 3.3: Controlled Ramp

Page 7

3.14.4 14-2* Trip ResetParameters for configuring auto reset handling, special triphandling and control card self test or initialisation.14-20 Reset

Page 8 - 1.1.7 Safety Precautions

14-22 Operation ModeOption: Function:[2] Initialisa-tionSelect Initialisation [2] to reset all parameter valuesto default settings, except for par. 1

Page 9

14-41 AEO Minimum MagnetisationRange: Function:Applicationdependent* [40 - 75%]Enter the minimum allowable magnet-isation for AEO. Selection of a lo

Page 10 - 2How to Programme

3.14.9 No Trip at Inverter OverloadIn some pump systems, the frequency converter has not beensized properly to yield the current needed in all points

Page 11 - MG.11.CA.02 - VLT

3.15 Main Menu - Drive Information -Group 15Parameter group containing frequency converter informationsuch as operating data, hardware configuration

Page 12 - 12 MG.11.CA.02 - VLT

15-10 Logging SourceArray [4]Option: Function:[1613] Frequency[1614] Motor Current[1616] Torque [Nm][1617] Speed [RPM][1618] Motor Thermal[1622] Torq

Page 13

Several values or measurements can be linked to each of thedisplayed operating variables. The values / measurements tobe displayed can be defined via

Page 14 - Control Panel (LCP101)

15-13 Logging ModeOption: Function:[0] *Log always Select Log always [0] for continuous logging.[1] Log once ontriggerSelect Log once on trigger [1]

Page 15

3.15.4 15-3* Alarm LogParameters in this group are array parameters, where up to 10fault logs can be viewed. [0] is the most recent logged data,and [9

Page 16 - 16 MG.11.CA.02 - VLT

3.15.6 15-6* Option Ident. This read-only parameter group contains information aboutthe hardware and software configuration of the options instal-led

Page 17

3.16 Main Menu - Data Readouts -Group 163.16.1 16-0* General Status16-00 Control WordRange: Function:0* [0 - 65535 ] View the Control word sent fro

Page 18

16-16 Torque [Nm]Range: Function:0.0Nm* [-30000.0 -30000.0Nm]View the torque value with sign, applied tothe motor shaft. Linearity is not exactbetwe

Page 19 - 2.1.6 Function Set-ups

16-39 Control Card Temp.Range: Function:0 C* [0 - 100 C] View the temperature on the control card,stated in °C.16-40 Logging Buffer FullOption: Fun

Page 20 - HVAC Drive Programming Guide

16-58 PID Output [%]Range: Function:0.0 %* [0.0 - 100.0 %] This parameter returns the Drive ClosedLoop PID controller output value inpercent.3.16.5

Page 21

16-71 Relay Output [bin]Range: Function:0* [0 - 511 ] View the settings of all relays.R eadout choic e (P ar . 16-71): R ela y output (bin): Optio

Page 22 - 2.1.7 Main Menu Mode

3.16.7 16-9* Diagnosis Read-Outs16-90 Alarm WordRange: Function:0* [0 - 4294967295 ] View the alarm word sent via the serialcommunication port in he

Page 23 - 2.1.10 Changing a Text Value

3.17 Main Menu - Data Readouts 2 -Group 183.17.1 18-0* Maintenance LogThis group contains the last 10 Preventive Maintenanceevents. Maintenance Log 0

Page 24

GLCP keysMenu keysThe menu keys are divided into functions. The keys below thedisplay and indicator lamps are used for parameter set-up,including choi

Page 25

18-11 Fire Mode Log: TimeRange: Function:0 s* [0 - 2147483647 s] This parameter contains an array with10 elements. The parameter shows atwhich time

Page 26 - - Group 0

3.18 Main Menu - FC Closed Loop -Group 20This parameter group is used for configuring the closed loopPID Controller, that controls the output frequen

Page 27 - 3.2.2 0-1* Set-up Operations

NOTEIf a feedback is not used, its source must be set to NoFunction [0]. Par. 20-20 Feedback Function determineshow the three possible feedbacks will

Page 28

NOTEThis parameter is only available when using pressure totemperature feedback conversion.If the choice Linear [0] is selected in par. 20-01 Feedback

Page 29 - 3.2.3 0-2* LCP Display

NOTEIf operating with par. 1-00 Configuration Mode set forOpen Loop [0], par. 3-02 Minimum Reference must beused.20-14 Maximum Reference/Feedb.Range:

Page 30

20-20 Feedback FunctionOption: Function:[5] MultiSetpointMinMulti-setpoint minimum [5] sets up the PIDController to calculate the difference betweenF

Page 31

Example 2 – Multi zone, multi setpointThe previous example can be used to illustrate the use of multizone, multi setpoint control. If the zones requir

Page 32 - 3.2.4 0-3* LCP Custom Readout

3.18.3 20-3* Feedback Adv. Conversion In air conditioning compressor applications it is often useful tocontrol the system based on the temperature of

Page 33

20-38 Air Density Factor [%]Range: Function:100 %* [50 - 150 %] Set the air density factor for conversionfrom pressure to flow in % relative to the

Page 34 - 3.2.5 0-4* LCP Keypad

20-70 Closed Loop TypeOption: Function:This parameter defines the applicationresponse. The default mode should besufficient for most applications. If

Page 35 - 3.2.7 0-6* Password

Navigation KeysThe four navigation arrows are used to navigate between thedifferent choices available in [Quick Menu], [Main Menu] and[Alarm Log]. Use

Page 36 - 3.2.8 0-7* Clock Settings

20-82 PID Start Speed [RPM]Range: Function:Applica-tiondepend-ent* [Applica-tiondepend-ant]When the frequency converter is firststarted, it initiall

Page 37

NOTEAlways set the desired for par. 20-14 MaximumReference/Feedb. before setting the values for the PIDcontroller in parameter group 20-9*.20-94 PID

Page 38 - 3.3.1 1-0* General Settings

3.19 Main Menu - Extended ClosedLoop - Group 21The FC 102 offers 3 Extended Closed Loop PID controllers inaddition to the PID Controller. These can b

Page 39 - 3.3.2 1-2* Motor Data

21-02 PID Output ChangeRange: Function:0.10* [0.01 -0.50 ]This parameter sets the magnitude of stepchange during autotuning. The value is apercentag

Page 40 - 3.3.3 1-3* Adv. Motor Data

21-10 Ext. 1 Ref./Feedback UnitOption: Function:[75] mm Hg[80] kW[120] GPM[121] gal/s[122] gal/min[123] gal/h[124] CFM[125] ft/s[126] ft/min[127] f

Page 41

21-17 Ext. 1 Reference [Unit]Range: Function:0.000ExtPID1Unit* [-999999.999 -999999.999ExtPID1Unit]Readout of thereference value for theClosed Loop

Page 42

21-30 Ext. 2 Ref./Feedback UnitOption: Function:[31] kg/min[32] kg/h[33] t/min[34] t/h[40] m/s[41] m/min[45] m[60] °C[70] mbar[71] bar[72] Pa[73] kPa

Page 43 - 3.3.7 1-8* Stop Adjustments

21-38 Ext. 2 Feedback [Unit]Range: Function:0.000ExtPID2Unit* [-999999.999 -999999.999ExtPID2Unit]See par. 21-18 Ext. 1Feedback [Unit] fordetails.21

Page 44 - 3.3.9 1-9* Motor Temperature

21-53 Ext. 3 Reference SourceOption: Function:See par. 21-13 Ext. 1 Reference Sourcefor details.[0] *No function[1] Analog input 53[2] Analog input 5

Page 45

3.20 Main Menu - ApplicationFunctions - Group 22This group contains parameters used for monitoring VLTHVAC Drive applications.22-00 External Interlo

Page 46 - 3.4.1 2-0* DC-Brakes

2.1.2 How to Operate Numeric LCP (NLCP)The following instructions are valid for the NLCP (LCP 101).The control panel is divided into four functional g

Page 47

NOTECarry out No Flow tuning before setting the PI controllerparameters!No Flow Detection is based on the measurement of speed andpower. For a certain

Page 48 - 3.5.2 3-1* References

22-20 Low Power Auto Set-upStart of auto set-up of power data for No-Flow Power tuning.Option: Function:[0] *Off[1] Enabled When set for Enabled, an

Page 49

22-26 Dry Pump FunctionSelect desired action for dry pump operation.Option: Function:[0] *Off[1] Warning The drive will continue to run, but activate

Page 50 - 3.5.3 3-4* Ramp 1

22-32 Low Speed [RPM]Range: Function:Applicationdependent* [Applicationdependant]To be used if par. 0-02 Motor SpeedUnit has been set for RPM (param

Page 51 - 3.5.4 3-5* Ramp 2

NOTEIf Sleep Mode is to be based on No Flow Detection/Minimum Speed, remember to choose Sleep Mode [1] inpar. 22-23 No-Flow Function.If par. 25-26 Des

Page 52 - 3.5.5 3-8* Other Ramps

When low power or low speed is detected the motor isstopped, but the reference signal (fref) from the externalcontroller is still monitored and becaus

Page 53 - 3.5.6 3-9* Digital Pot.Meter

22-43 Wake-up Speed [Hz]Range: Function:Applicationdepend-ent* [Applica-tiondependant]To be used if par. 0-02 Motor Speed Unit,has been set for Hz (

Page 54 - 3.6.1 4-1* Motor Limits

NOTEAutomatic restart will reset the alarm and start thesystem again.NOTEDo not set par. 14-20 Reset Mode, to [13] Infinite autoreset, when par. 22-50

Page 55 - 3.6.2 4-5* Adj. Warnings

22-76 Interval between StartsRange: Function:Applicationdependent* [Applicationdependant]Sets the time desired as minimumtime between two starts. An

Page 56 - 3.6.3 4-6* Speed Bypass

22-80 Flow CompensationOption: Function:[0] *Disabled [0] Disabled: Set-Point compensation not active.[1] Enabled [1] Enabled:Set-Point compensation

Page 57

Menu key[Menu] Select one of the following modes:•Status•Quick Setup•Main MenuMain Menu is used for programming all parameters.The parameters can be a

Page 58 - 3.7.2 5-1* Digital Inputs

22-83 Speed at No-Flow [RPM]Range: Function:Applica-tiondepend-ent* [Applica-tiondependant]Resolution 1 RPM.The speed of the motor at which flow Isz

Page 59

3.21 Main Menu - Time-basedFunctions - Group 233.21.1 23-0* Timed Actions Use Timed Actions for actions needing to be performed on adaily or weekly b

Page 60 - Parameter Description

NOTEFor choices [32] - [43], see also parameter group 5-3*,Digital Outputs and 5-4*, Relays.23-02 OFF TimeArray [10]Range: Function:Applicationdepend

Page 61 - 3.7.4 5-3* Digital Outputs

3.21.2 23-1* MaintenanceWear and tear calls for periodic inspection and service ofelements in the application, e.g. motor bearings, feedbacksensors an

Page 62

23-10 Maintenance ItemOption: Function:Array with 20 elements displayedbelow parameter number in thedisplay. Press [OK] and step betweenelements by m

Page 63

23-14 Maintenance Date and TimeRange: Function:Applica-tiondepend-ent* [Applica-tiondepend-ant]Set the date and time for next mainte-nance occurrenc

Page 64 - 3.7.5 5-4* Relays

The contents of counters can be displayed as bars on LCP.Select Quick Menu, Loggings, Energy Log: Trending ContinuedBin / Trending Timed Bin / Trendin

Page 65 - 3.7.6 5-5* Pulse Input

3.21.4 23-6* TrendingTrending is used to monitor a process variable over a period oftime and record how often the data falls into each of ten user-def

Page 66 - 3.7.7 5-6* Pulse Outputs

23-61 Continuous Bin DataRange: Function:0* [0 -4294967295 ]Array with 10 elements ([0]-[9] below parame-ter number in display). Press OK and stepbe

Page 67

23-66 Reset Continuous Bin DataOption: Function:Select Do reset [1] to reset all values inpar. 23-61 Continuous Bin Data.After pressing OK the settin

Page 68 - 3.7.8 5-9*Bus Controlled

2.1.3 Quick Transfer of Parameter Settingsbetween Multiple Frequency ConvertersOnce the set-up of a frequency converter is complete, werecommend that

Page 69

23-80 Power Reference FactorRange: Function:100 %* [0 - 100%]Set the percentage of the rated motor size (setin par. 1-20 Motor Power [kW] or par. 1-

Page 70 - 3.8.3 6-2* Analog Input 2

3.22 Main Menu - ApplicationFunctions 2 - Group 243.22.1 24-0* Fire ModePlease note the frequency converter is only onecomponent of the VLT HVAC Driv

Page 71

NOTEDuring Fire Mode operation all stop commands to thefrequency converter will be ignored, including Coast/Coast inverse and External Interlock. Howe

Page 72 - 3.8.6 6-5* Analog Output 1

24-02 Fire Mode UnitOption: Function:[70] mbar[71] bar[72] Pa[73] kPa[74] m WG[75] mm Hg[80] kW[120] GPM[121] gal/s[122] gal/min[123] gal/h[124] CFM[

Page 73

24-07 Fire Mode Feedback SourceOption: Function:Select the feed back input to be usedfor the Fire Mode feed back signalwhen Fire Mode is active.If th

Page 74

Status can be read in the Extended Status Word 2, bit number24.24-10 Drive Bypass FunctionOption: Function:This parameter determines, what circumstan

Page 75 - Options - Group 8

24-95 Locked Rotor FunctionOption: Function:Select the action to be taken if the motor current isabove the limit calculated as a function of theoutpu

Page 76

3.23 Main Menu - Cascade Controller -Group 25Parameters for configuring the Basic Cascade Controller forsequence control of multiple pumps. For a mor

Page 77 - 3.9.3 8-3* FC Port Settings

3.23.1 25-0* System SettingsParameters related to control principles and configuration ofthe system.25-00 Cascade ControllerOption: Function:For oper

Page 78 - 3.9.4 8-4* Telegram Selection

3.23.2 25-2* Bandwidth SettingsParameters for setting the bandwidth within which thepressure will be allowed to operate before staging/destagingfixed

Page 79

Example of changing parameter dataAssume parameter 22-60 is set to [Off]. However, you want tomonitor the fan-belt condition - non- broken or broken -

Page 80 - 3.9.5 8-5* Digital/Bus

25-23 SBW Staging DelayRange: Function:15s* [1 -3000s]Immediate staging of a fixed speed pump is notdesirable when a momentary pressure drop in thes

Page 81

25-29 Destage FunctionOption: Function:The Destage Function ensures that the lowestnumbers of pumps are running to save energy andto avoid dead head

Page 82 - 3.9.8 8-9* Bus Jog

25-42 Staging ThresholdRange: Function:Applica-tiondepend-ent* [Applica-tiondepend-ant]When adding a fixed speed pump, in order toprevent an overshoo

Page 83

If the set-point is reached after staging before the variablespeed pump reaches its maximum speed - the system willenter the state closed loop as soon

Page 84

3.23.4 25-5* Alternation SettingsParameters for defining the conditions for alternation of thevariable speed pump (lead), if selected as part of the c

Page 85

NOTEOnly valid if par. 25-50 Lead Pump Alternation is differentfrom Off [0].25-56 Staging Mode at AlternationOption: Function:This parameter is only

Page 86

25-83 Relay StatusArray [2]Range: Function:0* [0 - 0 ] Read out of the status for each of the relays assignedto control the pumps. Every element in

Page 87

3.24 Main Menu - Analog I/O OptionMCB 109 - Group 26The Analog I/O Option MCB 109 extends the functionality ofVLT HVAC Drive frequency converters, by

Page 88 - 3.11.3 10-1* DeviceNet

NOTEThe maximum current for the analog outputs 0-10V is1mA.NOTEWhere Live Zero Monitoring is used, it is important thatany analog inputs not being use

Page 89

3.24.1 26-0* Analog I/O ModeParameter group for setting up the analog I/O configuration.The option is equipped with 3 analog inputs. These analoginput

Page 90 - 3.11.5 10-3* Parameter Access

Parameter [Units]Par. 0-01 Language Par. 1-20 Motor Power [kW] [kW]Par. 1-21 Motor Power [HP] [HP]Par. 1-22 Motor Voltage*[V]Par. 1-23 Motor Frequenc

Page 91

26-15 Term. X42/1 High Ref./Feedb. ValueRange: Function:100.000* [-999999.999 -999999.999 ]Enter the analog input scalingvalue that corresponds to t

Page 92 - 3.13.2 13-0* SLC Settings

26-31 Terminal X42/5 High VoltageRange: Function:10.00 V* [Applicationdependant]Enter the high voltage value. Thisanalog input scaling value shouldc

Page 93

26-42 Terminal X42/7 Max. ScaleRange: Function:100.00%* [0.00 -200.00%]Scale the maximum output of the selected analogsignal at terminal X42/7. Set

Page 94

26-53 Terminal X42/9 Bus ControlRange: Function:0.00 %* [0.00 - 100.00 %] Holds the level of terminal X42/9 ifcontrolled by bus.26-54 Terminal X42/

Page 95 - 3.13.3 13-1* Comparators

4 TroubleshootingA warning or an alarm is signalled by the relevant LED on thefront of the frequency converter and indicated by a code onthe display.A

Page 96 - 3.13.5 13-4* Logic Rules

No. Description Warning Alarm/TripAlarm/Trip Lock Parameter Reference28 Brake check (X) (X) 2-1529 Drive over temperature X X X 30 Motor phase U mi

Page 97

No. Description Warning Alarm/TripAlarm/Trip Lock Parameter Reference201 Fire M was Active 202 Fire M Limits Exceeded 203 Missing Motor

Page 98

Alarm Word and Extended Status WordBit Hex Dec Alarm Word Warning Word Extended Status Word0 00000001 1 Brake Check Brake Check Ramping1 00000002 2 Pw

Page 99

4.1.1 Alarm WordsAlarm word, par. 16-90 Alarm WordBit(Hex)Alarm Word(par. 16-90 Alarm Word)00000001 Brake check00000002 Power card over temperature000

Page 100 - 3.13.6 13-5* States

4.1.2 Warning WordsWarning word, par. 16-92 Warning WordBit(Hex)Warning Word(par. 16-92 Warning Word)00000001 Brake check00000002 Power card over temp

Page 101

2.1.6 Function Set-ups The Function set-up provides quick and easy access to allparameters required for the majority of VLT HVAC Driveapplications inc

Page 102 - Group 14

4.1.3 Extended Status WordsExtended status word, par. 16-94 Ext. Status WordBit(Hex)Extended Status Word(par. 16-94 Ext. Status Word)00000001 Ramping0

Page 103

4.1.4 Fault MessagesWARNING 1, 10 volts lowThe control card voltage is below 10 V from terminal 50.Remove some of the load from terminal 50, as the 10

Page 104 - 3.14.4 14-2* Trip Reset

WARNING/ALARM 10, Motor overload temperatureAccording to the electronic thermal protection (ETR), themotor is too hot. Select whether the frequency co

Page 105 - 3.14.6 14-4*Energy Optimising

WARNING/ALARM 17, Control word timeoutThere is no communication to the frequency converter.The warning will only be active when par. 8-04 Control Time

Page 106 - 3.14.8 14-6* Auto Derate

ALARM 32, Motor phase W missingMotor phase W between the frequency converter and themotor is missing.Turn off the frequency converter and check motor

Page 107

2316 Missing io_statepage from power unit2324 Power card configuration is determined to be incorrectat power up2330 Power size information between the

Page 108 - Group 15

WARNING 64, Voltage limitThe load and speed combination demands a motor voltagehigher than the actual DC link voltage.WARNING/ALARM/TRIP 65, Control c

Page 109

ALARM 243, Brake IGBTThis alarm is only for F Frame drives. It is equivalent to Alarm27. The report value in the alarm log indicates which powermodule

Page 110 - 3.15.3 15-2* Historic Log

5 Parameter Lists5.1 Parameter Options5.1.1 Default settings Changes during operation:”TRUE” means that the parameter can be changed while thefrequenc

Page 111 - 3.15.4 15-3* Alarm Log

5.1.2 0-** Operation and DisplayPar. No. # Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType0-0* Basic Settings0

Page 112 - 3.15.7 15-9* Parameter Info

3.23 Main Menu - Cascade Controller - Group 251673.24 Main Menu - Analog I/O Option MCB 109 - Group 261774 Troubleshooting1844.1.1 Alarm Words 1884.1.

Page 113 - Group 16

Function Set-ups parametersThe Function Set-ups parameters are grouped in the following way:Q3-1 General SettingsQ3-10 Adv. Motor Settings Q3-11 Analo

Page 114 - 3.16.3 16-3* Drive Status

Par. No. # Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType0-77 DST/Summertime End SR 1 set-up TRUE 0 TimeOfDay

Page 115

5.1.3 1-** Load / MotorPar. No.#Parameter description Default value 4-set-up Change duringoperationConver-sion indexType1-0* General Settings1-00 Conf

Page 116

5.1.4 2-** BrakesPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType2-0* DC-Brake2-00 DC Hold/Preheat

Page 117 - 130BA195.10

5.1.6 4-** Limits / WarningsPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType4-1* Motor Limits4-10 M

Page 118

5.1.7 5-** Digital In / OutPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType5-0* Digital I/O mode5-0

Page 119 - Group 18

5.1.8 6-** Analog In / OutPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType6-0* Analog I/O Mode6-00

Page 120 - 3.17.3 18-3* Analog I/O

5.1.9 8-** Communication and OptionsPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType8-0* General Se

Page 121 - Group 20

5.1.10 9-** ProfibusPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType9-00 Setpoint 0 N/A All set-ups

Page 122 - Velocity

5.1.11 10-** CAN FieldbusPar. No. # Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType10-0* Common Settings10-00

Page 123

5.1.13 13-** Smart Logic ControllerPar. No. # Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType13-0* SLC Setting

Page 124

Q3-3 Closed Loop SettingsQ3-30 Single Zone Int. Set Point Q3-31 Single Zone Ext. Set Point Q3-32 Multi Zone / AdvPar. 1-00 Configuration Mode Par. 1-0

Page 125

5.1.14 14-** Special FunctionsPar. No. # Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType14-0* Inverter Switchi

Page 126

5.1.15 15-** Drive InformationPar. No.#Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType15-0* Operating Data15-0

Page 127

Par. No.#Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType15-70 Option in Slot A 0 N/A All set-ups FALSE 0 VisSt

Page 128 - 3.18.5 20-7* PID autotuning

5.1.16 16-** Data ReadoutsPar. No.#Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType16-0* General Status16-00 Co

Page 129

Par. No.#Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType16-66 Digital Output [bin] 0 N/A All set-ups FALSE 0 I

Page 130 - 3.18.7 20-9* PID Controller

5.1.17 18-** Info & ReadoutsPar. No. # Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType18-0* Maintenance Lo

Page 131

5.1.18 20-** FC Closed LoopPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType20-0* Feedback20-00 Feed

Page 132 - Loop - Group 21

5.1.19 21-** Ext. Closed LoopPar. No.#Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType21-0* Ext. CL Autotuning2

Page 133

Par. No.#Parameter description Default value 4-set-up ChangeduringoperationConver-sion indexType21-6* Ext. CL 3 PID21-60 Ext. 3 Normal/Inverse Control

Page 134

5.1.20 22-** Application FunctionsPar. No.#Parameter description Default value 4-set-up Change duringoperationConver-sion indexType22-0* Miscellaneous

Page 135 - Reference

Q3-4 Application SettingsQ3-40 Fan Functions Q3-41 Pump Functions Q3-42 Compressor FunctionsPar. 22-60 Broken Belt Function Par. 22-20 Low Power Auto

Page 136

Par. No.#Parameter description Default value 4-set-up Change duringoperationConver-sion indexType22-85 Speed at Design Point [RPM] SR All set-ups TRUE

Page 137

5.1.21 23-** Time Based FuntionsPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType23-0* Timed Actions

Page 138

5.1.22 24-** Application Functions 2Par. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType24-0* Fire Mode

Page 139 - Functions - Group 22

5.1.23 25-** Cascade Pack ControllerPar. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType25-0* System Se

Page 140 - 140 MG.11.CA.02 - VLT

5.1.24 26-** Analog I / O Option MCB 109Par. No. # Parameter description Default value 4-set-up Change duringoperationConver-sion indexType26-0* Analo

Page 141

Index""i-am" Service 8-74 81AAbbreviations 5Ac Brake Max. Current 2-16 47Acceleration Time 51Access To Main Menu W/o Password 0-61 35Ac

Page 142

Csiv Filename 15-59 111Current Fault Source 16-49 115Current Lim Ctrl, Filter Time 14-32 105Current Lim Ctrl, Integration Time 14-31 105Current Lim Ct

Page 143 - 3.20.3 22-4* Sleep Mode

F[Fan 1 Area In2] 20-35 127[Fan 1 Area M2] 20-34 127[Fan 2 Area In2] 20-37 127[Fan 2 Area M2] 20-36 127Fan Control 14-52 106Fan Monitor 14-53 106Fault

Page 144 - 144 MG.11.CA.02 - VLT

Logging Buffer Full 16-40 115Logging Interval 15-11 109Logging Mode 15-13 110Logging Source 15-10 108Loggings 17Logic Rule Boolean 1 13-40 96Logic Rul

Page 145

Operation Mode 14-22 104Option Ident. 112Option In Slot A 15-70 112Option In Slot B 15-72 112Option In Slot C0 15-74 112Option In Slot C1 15-76 112Opt

Page 146 - 3.20.4 22-5* End of Curve

2.1.8 Parameter Selection In the Main Menu mode, the parameters are divided intogroups. You select a parameter group by means of the naviga-tion keys.

Page 147

Readout: Linked Set-ups 0-13 29Readout: Prog. Set-ups / Channel 0-14 29[Reference %] 16-02 113Reference 1 Source 3-15 49Reference 2 Source 3-16 50Refe

Page 148

Terminal 27 Mode 5-01 58Terminal 29 Mode 5-02 58Terminal 29 Pulse Output Variable 5-63 67Terminal 42 Output 6-50 72Terminal 42 Output Bus Control 6-53

Page 149

2.1.12 Value, Step-by-Step Certain parameters can be changed step by step or infinitelyvarying. This applies to par. 1-20 Motor Power [kW],par. 1-22 M

Page 150

3 Parameter Description3.1 Parameter Selection3.1.1 Main Menu StructureParameters for the frequency converter are grouped intovarious parameter groups

Page 151 - Functions - Group 23

3.2 Main Menu - Operation and Display- Group 0Parameters related to the fundamental functions of thefrequency converter, function of the LCP buttons

Page 152

0-04 Operating State at Power-upOption: Function:Select the operating mode upon reconnection ofthe frequency converter to mains voltage afterpower do

Page 153 - 3.21.2 23-1* Maintenance

0-11 Programming Set-upOption: Function:Select the set-up to be edited (i.e. program-med) during operation; either the active set-upor one of the ina

Page 154

0-13 Readout: Linked Set-upsArray [5]Range: Function:0* [0 -255 ]View a list of all the set-ups linked by means ofpar. 0-12 This Set-up Linked to. T

Page 155 - 3.21.3 23-5* Energy Log

1 IntroductionVLT HVAC DriveFC 100 SeriesSoftware version: 3.4.xThis guide can be used with all VLTHVAC Drive frequency converterswith software versio

Page 156 - 130BA280.11

0-20 Display Line 1.1 SmallOption: Function:[1609] CustomReadoutView the user-defined readouts asdefined in par. 0-30 Custom Readout Unit,par. 0-31 C

Page 157 - 3.21.4 23-6* Trending

0-20 Display Line 1.1 SmallOption: Function:[1669] Pulse Output#27 [Hz]Actual value of pulses applied toterminal 27 in digital output mode.[1670] Pul

Page 158

0-20 Display Line 1.1 SmallOption: Function:[2581] Pump Status Status for the operation of each individ-ual pump controlled by the CascadeController[

Page 159 - 3.21.5 23-8* Payback Counter

The relation will depend on the type of unit selected inpar. 0-30 Custom Readout Unit:Unit Type Speed RelationDimensionless LinearSpeedFlow, volumeFlo

Page 160

0-37 Display Text 1Range: Function:0* [0 -0 ]In this parameter it is possible to write an individual textstring for display in the LCP or to be read

Page 161 - Functions 2 - Group 24

0-42 [Auto on] Key on LCPOption: Function:[0] Disabled No function[1] *Enabled [Auto on] Key is enabled[2] Password Avoid unauthorized start in Auto

Page 162

0-65 Personal Menu PasswordRange: Function:200* [0 - 999 ] Define the password for access to the MyPersonal Menu via the [Quick Menu] key. Ifpar. 0-

Page 163

0-79 Clock FaultOption: Function:Enables or disables the clock warning, when theclock has not been set or has been reset due to apower-down and no ba

Page 164 - 3.22.2 24-1* Drive Bypass

3.3 Main Menu - Load and Motor -Group 13.3.1 1-0* General SettingsDefine whether the frequency converter operates in openloop or closed loop.1-00 Co

Page 165

3.3.2 1-2* Motor DataParameter group 1-2* comprises input data from thenameplate on the connected motor.NOTEChanging the value of these parameters aff

Page 166

1.1.1 Copyright, Limitation of Liability andRevision Rights This publication contains information proprietary to Danfoss.By accepting and using this m

Page 167 - Group 25

Mains power must be removed before disconnectingmotor phase cables.1-29 Automatic Motor Adaptation (AMA)Option: Function:The AMA function optimizes d

Page 168 - 3.23.1 25-0* System Settings

1-35 Main Reactance (Xh)Range: Function:Applica-tiondepend-ent* [Applica-tiondepend-ant]Set the main reactance of the motor usingone of these method

Page 169

1-58 Flystart Test Pulses CurrentRange: Function:30 %* [0 - 200%]Control the percentage of the magnetizingcurrent for the pulses used to detect the

Page 170 - 175ZA671.10

3.3.6 1-7* Start AdjustmentsParameters for setting special motor start features.1-71 Start DelayRange: Function:0.0 s* [0.0 - 120.0s]The function se

Page 171 - 3.23.3 25-4* Staging Settings

NOTEThis parameter is only available if par. 0-02 Motor SpeedUnit is set to [RPM].1-87 Trip Speed Low [Hz]Range: Function:Applicationdependent* [App

Page 172 - × 100 %

In order to maintain PELV, all connections made to thecontrol terminals must be PELV, e.g. thermistor must bereinforced/ double insulatedNOTEDanfoss r

Page 173

3.4 Main Menu - Brakes - Group 23.4.1 2-0* DC-BrakesParameter group for configuring the DC brake and DC holdfunctions.2-00 DC Hold/Preheat CurrentRa

Page 174 - Capacity

2-12 Brake Power Limit (kW)Range: Function:Applicationdependent* [Applicationdependant]Set the monitoring limit of the brakepower transmitted to the

Page 175 - 3.23.5 25-8* Status

2-17 Over-voltage ControlOption: Function:Over-voltage control (OVC) reduces the risk of thefrequency converter tripping due to an overvoltage on the

Page 176 - 3.23.6 25-9* Service

3-11 Jog Speed [Hz]Range: Function:Applicationdependent* [Applicationdependant]The jog speed is a fixed outputspeed at which the frequencyconverter

Page 177 - MCB 109 - Group 26

1.1.4 Abbreviations Alternating current ACAmerican wire gauge AWGAmpere/AMP AAutomatic Motor Adaptation AMACurrent limit ILIMDegrees Celsius°CDirect c

Page 178

3-16 Reference 2 SourceOption: Function:Select the reference input to be usedfor the second reference signal.par. 3-15 Reference 1 Source,par. 3-16 R

Page 179 - 3.24.1 26-0* Analog I/O Mode

NOTEIf S-ramp [1] is selected and the reference duringramping is changed the ramp time may be prolonged inorder to realize a jerk free movement which

Page 180

3-55 Ramp 2 S-ramp Ratio at Accel. StartRange: Function:50 %* [Applicationdependant]Enter the proportion of the total ramp-uptime (par. 3-51 Ramp 2

Page 181 - 3.24.5 26-4* Analog Out X42/7

Par. 3 − 81 = tQstop s x ns RPM Δ jog ref (par. 3 − 19) RPM3.5.6 3-9* Digital Pot.MeterThe digital potentiometer function allows the user to increa

Page 182 - 3.24.6 26-5* Analog Out X42/9

3.6 Main Menu - Limits/Warnings -Group 43.6.1 4-1* Motor LimitsDefine torque, current and speed limits for the motor, and thereaction of the frequenc

Page 183

NOTEMax. output frequency cannot exceed 10% of theinverter switching frequency (par. 14-01 SwitchingFrequency).4-16 Torque Limit Motor ModeRange: Fun

Page 184 - 4 Troubleshooting

4-51 Warning Current HighRange: Function:Applicationdependent* [Applicationdependant]Enter the IHIGH value. When the motorcurrent exceeds this limit

Page 185

4-61 Bypass Speed From [Hz]Array [4]Range: Function:Applicationdependent* [Applicationdependant]Some systems call for avoidingcertain output speeds

Page 186

3.7 Main Menu - Digital In/Out - Group53.7.1 5-0* Digital I/O ModeParameters for configuring the input and output using NPNand PNP.5-00 Digital I/O

Page 187

3.7.3 5-1* Digital Inputs continuedAll = Terminals 18, 19, 27, 29, 32, 33, X30/2, X30/3, X30/4. X30/are the terminals on MCB 101.Functions dedicated t

Page 188 - 4.1.1 Alarm Words

1.1.6 Definitions Frequency converter:IVLT,MAXMaximum output current.IVLT,NRated output current supplied by the frequency converter.UVLT, MAXMaximum o

Page 189 - 4.1.2 Warning Words

change always follows ramp 2 (par. 3-51 Ramp 2Ramp Up Time and par. 3-52 Ramp 2 Ramp DownTime) in the range 0 - par. 1-23 Motor Frequen-cy.NOTEWhen Fr

Page 190 - 4.1.3 Extended Status Words

5-10 Terminal 18 Digital InputSame options and functions as 5-1*, except for Pulse input.Option: Function:[8] *Start5-11 Terminal 19 Digital InputSa

Page 191 - 4.1.4 Fault Messages

[20] Abovefeedback highThe feedback is above the limit set inpar. 4-57 Warning Feedback High.[21] ThermalwarningThe thermal warning turns on when thet

Page 192 - 192 MG.11.CA.02 - VLT

[160] No alarm The output is high when no alarm is present.[161] RunningreverseThe output is high when the frequencyconverter is running counter clock

Page 193

Setting in Par. 5-3* Setting in par. 25-06 Number of Pumps[0] No [1] Yes[200] Pump 1RunningControlled by RELAY1 Frequency Convertercontrolled[201] Pum

Page 194

5-40 Function RelayArray [8](Relay 1 [0], Relay 2 [1]Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]).Select options to define the function

Page 195

5-51 Term. 29 High FrequencyRange: Function:100 Hz* [0 - 110000Hz]Enter the high frequency limitcorresponding to the high motor shaftspeed (i.e. hig

Page 196 - 196 MG.11.CA.02 - VLT

Options for readout output variables:[0] No operation[45] Bus ctrl.[48] Bus ctrl., timeout[100] Output frequency[101] Reference[102] Feedback[103] Mot

Page 197

3.7.8 5-9*Bus ControlledThis parameter group selects digital and relay outputs via afieldbus setting.5-90 Digital & Relay Bus ControlRange: Funct

Page 198 - 5 Parameter Lists

3.8 Main Menu - Analog In/Out - Group63.8.1 6-0* Analog I/O ModeParameter group for setting up the analog I/O configuration.The frequency converter i

Page 199

RefMAXDetermines the relationship between the reference input at100% full scale value (typically 10 V, 20mA) and the resultingreference. The maximum r

Page 200

3.8.2 6-1* Analog Input 1Parameters for configuring the scaling and limits for analoginput 1 (terminal 53).6-10 Terminal 53 Low VoltageRange: Functio

Page 201 - 5.1.3 1-** Load / Motor

6-23 Terminal 54 High CurrentRange: Function:20.00 mA* [Applicationdependant]Enter the high current valuecorresponding to the high reference/feedbac

Page 202 - 5.1.5 3-** Reference / Ramps

3.8.5 6-4* Analog Input 4 MCB 101Parameter group for configuring the scale and limits foranalog input 4 (X30/12) placed on option module MCB 101.6-40

Page 203 - 5.1.6 4-** Limits / Warnings

6-50 Terminal 42 OutputOption: Function:[139] Bus ctrl. 0 - 100%, (0-20 mA)[140] Bus ctrl. 4-20 mA 0 - 100%[141] Bus ctrl t.o. 0 - 100%, (0-20 mA)[14

Page 204 - 5.1.7 5-** Digital In / Out

EXAMPLE 3:Variable value= REFERENCE, range= Min ref - Max refRange needed for output= Min ref (0%) - Max ref (100%), 0-10mAOutput signal 0 or 4 mA is

Page 205 - 5.1.8 6-** Analog In / Out

3.9 Main Menu - Communications andOptions - Group 83.9.1 8-0* General Settings8-01 Control SiteOption: Function:The setting in this parameter overri

Page 206 - Parameter Lists

8-05 End-of-Timeout FunctionOption: Function:Select the action after receiving a valid controlword following a time-out. This parameter isactive only

Page 207 - 5.1.10 9-** Profibus

8-13 Configurable Status Word STWOption: Function:[75] Logic Rule 5 If Logic Rule 5 is evaluated as TRUE, the inputwill go high. Otherwise, it will b

Page 208 - 5.1.12 11-** LonWorks

8-33 Parity / Stop BitsOption: Function:Parity and Stop Bits for the protocolpar. 8-30 Protocol using the FC Port.For some of the protocols, not allo

Page 209

8-43 PCD read configurationOption: Function:[0] None Select the parameters to beassigned to PCD's of thetelegrams. The number ofavailable PCDs d

Page 210

FC Standard BusIncludes RS 485 bus with FC protocol or MC protocol. Seepar. 8-30 Protocol.Thermistor:A temperature-dependent resistor placed where the

Page 211

3.9.5 8-5* Digital/BusParameters for configuring the control word Digital/Busmerging.8-50 Coasting SelectOption: Function:Select control of the coast

Page 212

8-55 Set-up SelectOption: Function:Select control of the frequency converter set-upselection via the terminals (digital input) and/orvia the fieldbus

Page 213 - 5.1.16 16-** Data Readouts

8-82 Slave Messages RcvdRange: Function:0* [0 - 0 ] This parameter shows the number of valid telegramsaddressed to the slave, sent by the frequencyc

Page 214

3.10 Main Menu - Profibus - Group 99-15 PCD Write ConfigurationArray [10]Option: Function:Select the parameters tobe assigned to PCD 3 to 10of the t

Page 215

9-16 PCD Read ConfigurationArray [10]Option: Function:[1654] Feedback 1 [Unit][1655] Feedback 2 [Unit][1656] Feedback 3 [Unit][1660] Digital Input[16

Page 216 - 5.1.18 20-** FC Closed Loop

9-23 Parameters for SignalsArray [1000]Option: Function:[895] Bus Feedback 2[896] Bus Feedback 3[1500] Operating Hours[1501] Running Hours[1502] kWh

Page 217 - 5.1.19 21-** Ext. Closed Loop

9-28 Process ControlOption: Function:Process control (setting of Control Word, speedreference, and process data) is possible via eitherProfibus or st

Page 218

9-72 ProfibusDriveResetOption: Function:[0] *No action[1] Power-onresetResets frequency converter upon power-up, asfor power-cycle.[3] Commoption res

Page 219

3.11 Main Menu - CAN Fieldbus - Group103.11.1 10-** DeviceNet and CAN FieldbusParameter group for DeviceNet CAN fieldbus parameters.3.11.2 10-0* Comm

Page 220

10-11 Process Data Config WriteOption: Function:[381] Quick Stop Ramp Time[382] Starting Ramp Up Time[411] Motor Speed Low Limit [RPM][413] Motor Spe

Page 221

Warning against unintended start1. The motor can be brought to a stop by means ofdigital commands, bus commands, references or alocal stop, while the

Page 222

10-12 Process Data Config ReadOption: Function:[1834] Analog Out X42/9 [V][1835] Analog Out X42/11 [V][1850] Sensorless Readout [unit]10-13 Warning

Page 223

10-33 Store AlwaysOption: Function:[0] *Off Deactivates non-volatile storage of data.[1] On Stores parameter data received via DeviceNet inEEPROM non

Page 224

3.13 Main Menu - Smart Logic - Group133.13.1 13-** Prog. Features Prog. FeaturesSmart Logic Control (SLC) is essentially a sequence of userdefined ac

Page 225

13-01 Start EventOption: Function:[18] Reversing See parameter group 5-3* for furtherdescription.[19] Warning See parameter group 5-3* for furtherdes

Page 226

13-02 Stop EventOption: Function:[6] Current limit See parameter group 5-3* for furtherdescription.[7] Out of currentrangeSee parameter group 5-3* fo

Page 227

13-02 Stop EventOption: Function:[50] Comparator 4 Use the result of comparator 4 in thelogic rule.[51] Comparator 5 Use the result of comparator 5 i

Page 228

13-12 Comparator ValueArray [6]Range: Function:Applicationdependent* [-100000.000 -100000.000 ]Enter the ‘trigger level’ for thevariable that is mon

Page 229

13-40 Logic Rule Boolean 1Array [6]Option: Function:[22] Comparator 0 Use the result of comparator 0 in thelogic rule.[23] Comparator 1 Use the resul

Page 230

13-41 Logic Rule Operator 1Array [6]Option: Function:Select the first logical operator to use on theBoolean inputs from par. 13-40 Logic RuleBoolean

Page 231

13-42 Logic Rule Boolean 2Array [6]Option: Function:[90] ECB Drive Mode[91] ECB Bypass Mode[92] ECB Test Mode[100] Fire Mode13-43 Logic Rule Operato

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